Flexibility

Our extrusion process as the beginning of a comprehensive solution for your product

Over 10 Years Of Combined Engineering Expertise. Shangli engineering department offers technical assistance on a wide variety of aluminum extrusion applications. Whether you’re working on a prototype, reworking a standby or starting to rethink a project, our engineering team will collaborate with you from the start. We will help translate your ideas into viable and cost-effective solutions to any design challenge. Since precise application of tolerances can be confusing, our engineering staff is also available to assist you with determining tolerances. The level of precision obtained will provide you with the quality you need, while helping you to lower your overall cost. Shangli customers can rely on responsive, innovative, and accurate assistance from our experienced engineering experts.

Custom In-House Tool & Die Manufacturing

Precision is key. Our in-house die-making capabilities allow us to produce extrusions with exacting tolerances for precise specifications and gives us control of the entire manufacturing process. ShangLi die team uses the latest technologically advanced manufacturing systems, so we can guarantee snap/slide fits before manufacturing begins, we analyze your part design thoroughly – including all measurements, dimensions, and tolerances – and assemble mating parts by computer programs to catch potential mistakes before tooling is created. After uncovering and solving any potential problems in processing, performance or fit, we use our CAD/CAM system to create the tooling and then extrude to exacting standards to make sure your mating parts work. Allowances are made for extrusion distortion and post-extrusion cooling shrinkage, to ensure each part’s performance.

Quality

Profiles guaranteed by our quality in Aluminum

Our quality laboratory provides the verification of parameters of all the products that go through our extrusion processes.

When concluding with an aluminum profile, a piece is extracted and we capture a photograph verifying in our database if the material has the characteristics that the client requires.

This quality control is revised in our state-of-the-art and high-tech system Romidot, which produces dimensional verification results in real-time. This allows for greater efficiency during the production of profiles, which translates into cost savings.

Aluminum Guarantee

Achieved with a minimum pressure of 40 tons per square inch of the surface of the die or mold pre-heated to 530°C, shaping the product to the requirements that the client requested. An optimally extruded profile requires three essential elements:

Process

Without limits and flexible to create any profile you need

At ABC Aluminum, we offer you comprehensive solutions, being professionals in each project we work on. With a process where we adapt to your idea and generate the solutions that your product requires.

Extrusion
  • We receive a physical sample, prototype or drawing of the profile that the client requires
  • Based on the client’s sample, we carry out a feasibility analysis, reviewing commercial tolerances and the specific requirements for the product
  • We make the project quotation for approval by the client
  • At the time of confirmation, we create the dies according to the conditions stipulated between the client and ourselves
  • The mold or die for the product is generated, as well as the operating instructions for the internal equipment
  • Before delivering a sample to the client, we perform quality-control tests and verify functional conditions, requested measurements, and durability tests.
  • Finally, the customer approves the test profile, and we start with the mass production of aluminum profiles.

Extrusion

We develop appropriate solutions in each of our services, showing you quality at every step so that your aluminum profile is a reality of excellence.

  • We start by integrating the three essential elements: press, mold, and ingot
  • The ingot is pre-heated so that it reaches its molten state with the correct temperature, entering the appropriate extrusion press, generates the established pressure and pushes through the die, flowing at 530°C, becoming a soft and manageable material
  • Once the aluminum profile material is cold, we proceed to the tempering process, stretching it and eliminating any deviation caused by cooling.
  • We cut to size according to customer requirements.

Our aluminum factory service makes it possible to translate your idea into an aluminum profile according to your requirements, contributing our experience with the process and machining suitable for the product.

Aluminium Extrusion

Frequently Asked Questions

Yes, our main markets are the United States, Canada, Mexico, New Zealand, and Australia.

No, we offer you a comprehensive solution, providing all the services that your product needs. Product shipped is ready to be used.

We are experts in the 6000 series, where the primary alloys are silicon and magnesium, encompassing architectural and industrial solutions.

Yes, at ABC Aluminum we keep the inventory and ship the products per customer request, offering a warehouse management system.

We provide a complete package, and value add including the creation of the profile, adaptation, fabrication, finishing, assembly, kitting, and packaging. All this with a direct customer input. We also have aluminum smelting, creating a personalized ingot, all internally, where we bring to life aluminum scrap.

Aluminum Electronics Enclosure